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输送带的跑偏与调试
输送带跑偏的原因有多种,需根据不同的原因区别处理。
There are many reasons for the deviation of conveyor belt, so it is necessary to deal with them according to different reasons.
一、调整承载托辊组
Adjust the carrying roller group
皮带机的皮带在整个皮带运输机的中部跑偏时可调整托辊组的位置来调整跑偏;在制造时托辊组的两侧安装孔都加工成长孔,以便进行调整。具体方法是皮带偏向哪一侧,托辊组的哪一侧朝皮带前进方向前移,或另外一侧后移。皮带向上方向跑偏则托辊组的下位处应当向左移动,托辊组的上位处向右移动。
The belt of the belt conveyor can adjust the deviation of the roller group when the belt is off the middle of the whole belt conveyor; the holes on both sides of the roller group are processed to make the hole for adjustment in the manufacture. The specific method is which side of the belt is biased, which side of the roller group moves forward in the direction of the belt, or the other side moves backward. When the belt is running upwards, the lower part of the roller group should move to the left, and the upper part of the roller group moves to the right.
二、安装调心托辊组
Two. Install self-aligning roller set
调心托辊组有多种类型如中间转轴式、四连杆式、立辊式等,其原理是采用阻挡或托辊在水平面内方向转动阻挡或产生横向推力使皮带自动向心达到调整皮带跑偏的目的。一般在皮带运输机总长度较短时或皮带运输机双向运行时采用此方法比较合理,原因是较短皮带运输机更容易跑偏并且不容易调整。而长皮带运输机最好不采用此方法,因为调心托辊组的使用会对皮带的使用寿命产生一定的影响。
Self-aligning roller group has many kinds of types such as the intermediate shaft, four connecting rod type, vertical roller type, the principle is used to block or roller to rotate in a horizontal plane direction or transverse thrust belt to stop automatically adjust to radial deviation of the belt. Generally, the method is more reasonable when the belt conveyor has shorter total length or two-way operation of the belt conveyor. The reason is that the shorter belt conveyor is easier to deviate and is not easy to adjust. And long belt conveyor is best not to use this method, because the use of self-aligning roller group will have a certain impact on the service life of the belt.
三、调整驱动滚筒与改向滚筒位置
Three, adjust the driving drum and the direction of the drum position
驱动滚筒与改向滚筒的调整是皮带跑偏调整的重要环节。因为一条皮带运输机至少有2到5个滚筒,所有滚筒的安装位置必须垂直于皮带运输机长度方向的中心线,若偏斜过大必然发生跑偏。其调整方法与调整托辊组类似。对于头部滚筒如皮带向滚筒的右侧跑偏,则右侧的轴承座应当向前移动,皮带向滚筒的左侧跑偏,则左侧的轴承座应当向前移动,相对应的也可将左侧轴承座后移或右侧轴承座后移。尾部滚筒的调整方法与头部滚筒刚好相反。经过反复调整直到皮带调到较理想的位置。在调整驱动或改向滚筒前最好准确安装其位置。
The adjustment of driving drum and modification drum is an important link of belt deviation adjustment. Because a belt conveyor has at least 2 to 5 rollers, the installation position of all rollers must be perpendicular to the center line of the belt conveyor length direction, if the deviation is too large, there must be deviation. The adjustment method is similar to the adjustment of idlers. As for the head drum belt deviation to the right side of the drum, the right bearing seat belt to the drum shall move forward, the left deviation, then the left bearing seat shall move forward, corresponding to the left bearing seat can be moved or right bearing seat back. The adjustment method of the tail roller is just the opposite of the head roller. Adjust repeatedly until the belt is in an ideal position. It is better to install the position accurately before adjusting the drive or changing the cylinder.
四、张紧处的调整
Four, the adjustment of tension
皮带张紧处的调整是皮带运输机跑偏调整的一个非常重要的环节。重锤张紧处上部的两个改向滚筒除应垂直于皮带长度方向以外还应垂直于重力垂线,即保证其轴中心线水平。使用螺旋张紧或液压油缸张紧时,张紧滚筒的两个轴承座应当同时平移,以保证滚筒轴线与皮带纵向方向垂直。具体的皮带跑偏的调整方法与滚筒处的调整类似。
The adjustment of belt tensioning is a very important link of belt conveyor deviation adjustment. The two modified rollers at the top of the heavy hammer should be perpendicular to the gravity perpendicular to the direction of the belt length, that is to say, to ensure the centerline level of the shaft. When the screw tensioner or hydraulic cylinder is tightened, the two bearing seats of the tensioning drum should be shifted simultaneously to ensure the vertical axis of the roller and the longitudinal direction of the belt. The adjustment method of the belt deviation is similar to the adjustment at the roller.

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